• PROGRAMMABLE LOGIC CONTROLLER
  • MECHANICAL
  • MECHATRONICS
  • Hyduralic and Pneumatics Lab
  • Robotics and Auto Electronics Lab
  • Mechatronics System Design Lab
  • Mechatronics Lab
  • PHYSICS
  • SPECIAL PRODUCTS
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MECHATRONICS LAB
 
 
This trainer is designed & fabrigated to design and testing of fluid power circuit to control a double action Hydraulic for velocity, direction and force of the cylinder.Many hydraulic components are provided in this trainer to conduct many fluid power circuits related experiments.
This trainer consists of many components like one Hydraulic power pack for generating pressurized oil,One DC valve,2Nos.of flow control valve for speed control of piston of the cylinder.

  • One powder coated Tank to the house oil of 25lts with level indicator
  • On the top of the tank all the hydraulic components are mounted for easy access of components for conducting experiments.
  • One AC motor with hydraulic gear pump provided the oil with high pressure
  • One manifold valve with DC solenoid valvefor directional control provided to operate the 2 outlets of the manifold valve
  • The outlets are connected to the hydraulic cylinder
  • DC solenoid valve can also be operated manually
  • The input pressure of the inlet oil from the gear pump can be set manually
  • One check valve for non-return of oil
  • One relief valve for releasing extra oil pressure
  • 2Nos. of flow control valve provided to control the speed of hydraulic cylinder manually
  • One double acting hydraulic cylinder provided with 40mm bore size,30mm piston dia & 150mm stroke leangth
  • One limit switch provided to count the piston stroke and displayed in a counter
HYDRAULIC - LINEAR ACTUATION SYSTEM TRAINER [ VPAT-12 ]        
 
LOAD SETUP WITH LOAD CELL TO MEASURE DIRECTION, SPEED, VELOCITY & FORCE
  • A regid metallic frame fixed with a hydraulic cylinder horizontally
  • Two sensors with signal conditioner provided to sense the minimum & maximum stroke to calculate speed,velocity & direction
  • A compression type load cell set up provided at the maximum stroke of hydraulic cylinder to measure force
         # A load cell signal conditioner provided to interface with ADC
  • Two solenoid with direction control valves to study the actuator direction
  • A Microcontroller, ADC, Relay driver provided to actuate the cylinder electronically while force & direction study
 
BASIC PNEUMATIC TRAINER
  • 5/2 Double pilot valve
  • 5/2 Single pilot valve
  • Bulk head connector
  • Double acting cylinder
  • Push button valve
  • Filter regulator
  • Pushin connector 4s-1/4-6
  • Quick exhaust value
  • Reducing connector
  • Sliencer u-1/4
  • Sliencer u-1/8
  • Sliencer u-M5
  • 3/2 Single pilot valve
  • Push in connector 4sl-1/8-6
  • Dual pressure valve (AND GATE)
  • 6 - way push in connector

  • 1-way flow control valve
  • Foot mounting for DSNO
  • 3/2 - NC roller valve
  • Shut off valve
  • 5/2 - hand lever value
  • Timer delay value
  • Push in connector 4sc-6H
  • Push in connector female
  • Push button (Red)
  • Push button (yellow)
  • 3/2 hand lever value with detent
  • Hand slide value
  • Screwdriver set
  • Demopanel
  • Tube cutter


 
ELECTRO PNEUMATICS TRAINER KIT[VMT-04]
It consists of a Basic Level Electro Pneumatics Kit Components for, FRL unit Solenoid Valve,cylinder etc.This Basic level Electro Pneumatics Kit shall be capable of being used to demonstrate to the design,construction and circuits
  • Filter Regulator with Lubricator with pressure Guage
  • Hand Slide Valve
  • Pushin connector 6 way
  • QS Plug
  • Push button valve Red(Pilot operation of SAC/DAC)
  • Push button valve Green(Pilot operation of SAC/DAC)
  • 3/2 NI Roller valve
  • 5/2 Doble pilot operated valve
  • 5/2 Single pilot operated spring return valve
  • 5/2 Handlever valve with detent
  • Flow control valve meter in  and out
  • Shuttle valve (OR Gate)
  • Quick Exhaust valve
  • Miniature Double Acting cylinder
  • Double Acting cylinder

  • Single Acting cylinder
  • Double Solenoid valve with LED
  • Single Solenoid valve with LED
  • Relay Logic Unit
  • Magnet Reed Switch
  • Electrical Push Button
  • Electrical Selected Switch
  • Electrical Timer
  • Demopanel with Connector, Wiring
  • One touch Fitting
  • Polyurethane Tube 6mm
  • Tube cutter
  • Screwdriver Set
  • Demopanel
 
BASIC PNEUMATIC TRAINER KIT [VMT-03]
All components are mounted in attractive power coated metal frame, with easy fixing and connecting provision

NOTE   :   An air compressor should be provided by the institution to conduct the above experiment
       
It consists of a Basic Level Electro Pneumatics Kit Components for,FRL unit Solenoid valve,Cylinder etc.,to demonstrate the design,construction and circuits.
  • Filter Regulator with Lubricator with pressure Guage
  • Hand Slide Valve
  • Pushin connector 6 way
  • QS Plug
  • Push button valve Red(Pilot operation of SAC/DAC)
  • Push button valve Green(Pilot operation of SAC/DAC)
  • Shuttle valve (OR Gate)
  • Quick Exhaust valve
  • Double Acting cylinder(DAC)
  • 3/2 NI Roller valve
  • 5/2 Doble pilot operated valve
  • 5/2 Single pilot operated spring return valve
  • 5/2 Handlever valve with detent
  • Flow control valve meter in  and out
  • Single Acting cylinder(SAC)
  • Double Solenoid valve with LED



  • Single Solenoid valve with LED
  • One touch Fitting
  • Polyurethane Tube 6mm
  • Tube cutter
  • Screwdriver Set
  • Demopanel
 
SIMULATION OF BASIC HYDRAULIC,PNEUMATIC &ELECTRIC CIRCUIT USING SOFTWARE
i.    Hydraulic Simulations Software Specifications [FLUIDSIM.3.6H]
Fluid SIM Hydraulic simulation software’s shall have the following feature:
  • It shall have integrated film sequences in DVD quality
  • It shall have expanded
  • The symbols shall be complaint with over 100 symbols
  • It shall have CAD function like align group & drawing levels
  • It shall have a valve editor
  • The print function shall be of top class quality with a large range of settings
  • It shall support additional units like lbs,Psi & gal
  • It shall have the feature of automatic parts list generation & port identification
  • It shall have DXF import,DDE server interface
  • It shall have the function of project administration
  • It shall have the feature of drawing & simulation of circuits
  • It shall have the feature of  interfacing & controlling the hardware
  • It shall have the feature of being able to make ones own esentations  as well as have standard resentations
  • It shall be an experimental,self-learning ,CAD system for design  of control systems
  • It shall have the flexibility in conducting a large  number of industry related exercises
  • It shall have readymade exercises on all the industrial automation technologies

ii.     Fluid SIM Pneumatic simulation software’s shall have the following feature:
  • It shall have integrated film sequences in DVD quality
  • It shall have expanded
  • The symbols shall be complaint with over 100 symbols
  • It shall have CAD function like align group & drawing levels
  • It shall have a valve editor
  • The print function shall be of top class quality with a large range of settings
  • It shall support additional units like lbs,Psi & gal
  • It shall have the feature of automatic parts list generation & port identification
  • It shall have DXF import,DDE server interface
  • It shall have the function of project administration
  • It shall have the feature of drawing & simulation of circuits
  • It shall have the feature of  interfacing & controlling the hardware
  • It shall have the feature of being able to make ones own esentations  as well as have standard presentations
  • It shall be an experimental,self-learning ,CAD system for design of control systems
  • It shall have the flexibility in conducting a large number of industry related exercises
  • It shall have readymade exercises on all the industrial automation technologies



 
BASIC ELECTRO PNEUMATICS WITH PLC [VMT-05]
The Basic Electro Pneumatics with PLC Kit consist of PLC and pneumatic component FRL unit,Solenoid Valve,Cylinder to demonstrate the design construction and circuits
  • Filter Regulator with Lubricator with pressure Guage
  • One Slide Valve
  • Pushin connector 6 way
  • QS Plug
  • Push button valve Red(Pilot operation of SAC/DAC)
  • Push button valve Green(Pilot operation of SAC/DAC)
  • 3/2 NI Roller valve
  • 5/2 Doble pilot operated valve
  • 5/2 Single pilot operated spring return valve
  • 5/2 Handlever valve with detent
  • Flow control valve meter in and output
  • Shuttle valve (OR Gate)
  • Quick Exhaust valve
  • Miniature double acting cylinder
  • Double Acting cylinder(DAC)
  • Single Acting cylinder(SAC)
  • Double Solenoid valve with LED
  • Single solenoid valve with LED
  • Relay logic unit



  • Magnet reed switch
  • Electrical push button
  • Electrical selected switch
  • Electrical Timer
  • Demopanel with connector,Wiring
  • One touch fitting
  • Polyurethane Tube 6mm
  • Tube cutter
  • Screwdriver Set
  • Demo panel
  • PLC
  1. Make : Ge Fanuc
  2. 8 Digital Input
  3. 6 Digital output
  4. 9K Memory
  5. Ladder Programming Software
  6. Communication Cable
All the components are mounted in attractive power coated metal frame,with easy fixing and connecting provision

NOTE : One Air compressor & PC with minimum configyration should be provided by the institution to conduct the above experiment.
BASIC ELECTRO PNEUMATICS WITH PLC [VMT-05]
 
SERVO CONTROLLER USING CLOSED/OPEN LOOP SYSTEMS [VPAT - 22]
This trainer consists of servo controller using closed/open loop systems.Study of AC Servo motor and PID,with Demo panel PLC with programming.This is designed to demonstrate a servo motor application, which includes controller interface, operation of servo.
This trainer consists of Servo Controller,AC Servo Motor,PLC with Ladder Programming This trainer is also designed to demonstrate the servomotor Application,Open/Closed Servo controller system,Programming etc.
EXPERIMENTS
1. Running a AC servo motor in open loop from a PLC
2. Running a AC servo motor in closed loop using load variations from PLC
3. Position control mode from PLC
4. Speed variation in open loop


  • AC Servo Motor - 01
       #        Make                -        Panasonic E Series
       #        Model               -        MVMA012P15
       #        Watt                 -        100
       #        Torque              -        0.32 Nm
       #        RPM                 -        3000
       #        Encoder            -        2500PPR incremented encoder
  • AC Servo Drive  - 01
       #        Make                -        Panasonic A4 Series
       #        Model               -        MKDET1505P
       #        Input Voltage     -        1NPH, 200v,230v with position control model with connector kit
  • PLC
       #        Make                -           Fatek
       #        Model               -           FBS-14met
       #        I/P                    -           8
       #        O/P                  -           6 NPN Type

NOTE : One PC with minimum configuration should be provided by the institution to conduct the above experiment.
 
DIGITAL PID CONTROLLER WITH TEMPERATURE CONTROL SYSTEMS
  • Intel 8051 Microcontroller based CPU card
  • 2 Row x 16 Coloumn LCD Dot Matrix with back light Display Alphanumeric Display
  • Single Channel Single ended Analog
  • One I/V Converter and V/I converter provided
  • 4 Number of keys provided to give setpoint, increament,decreament function etc.,
  • In-Built IC regulated power supply
  • Provision to change any one of the following
       
       -  Input          -    (0-5)V/(4-20)mA
       -  Output       -    (0-5)V/(4-20)mA
ACCESSORIES  [1.        DC motor Speed Control Module[VPAT - 02]
This module consists of, 12V PMDC motor,PWM based driver,speed indicator and other necessary components toestablish a closed loop speed control of a 12Volt Powerful High torque PMDC motor,by using the PLC as ON/OFF or PID controller,by PWM driving technique
  • One 12Volt PMDC motor
  • Optical sensor with F/V converter provided to sense the speed of the motor at outouts 0-10Volt corresponding to 0-1500rpm speed
  • One PWM amplifier to feed the armature voltage Output:0-12Volt DC/Lamps
  • PWM amplifier,F/V converter and DPM are housed in a seperate cabinet
  • The PMDC motor with optical sensor is fixed on a mechanical frame
       Experiments
       1.        To study the speed control of the DC motor using PLC
       2.        To study the closed loop operation of DC motor in PID mode by using proportional,integral,derivative gain
  • Thyristor based power driver of input (4-20)mA & output - (0-230)V AC
  • Thermocouple sensor with transmitter output(4-20)mA
  • One sleek temperature source of maximum 100   C with small blowers        
[2.        Temperature  Control System [VRTTC-01]
Processor
       #        80(C)51 Microcontroller at 12 MHz or equivalent

Memory
       #        8 K Bytes of EPROM expandable to 32 K Bytes
       #        8 K Bytes        of RAM expandable to 32 K Bytes with battery backup

Keyboard & Display
       #        Onboard 16 x 2 Alphaneumeric LCD interface
       #        Onboard IBM PC Keyboard Interface
       #        IBM PC Keyboard

Parallel I/O,Serial I/O & Expansion
       #        Onchip RS232 compatible Serial interface terminated in a 9 Pin FRC connector
       #        48 TTL I/O lines using 8255 terminated in two 26 pin FRC Connectors
       #        All CPU address ,data,and control signals are terminated in a 50 of experiment boards
       #        All connections of the microcontroller are terminated in a seperate connector of expansion

Software
       #        Built-in Line assembler & Disassembler
       #        Powerful Debugging monitor to develop user program

Documentation support : (2 Manuals)
       #        Techanical Referance Manual
       #        User/Students work Book

Built-in SMPS Power supply:
       #        Input        :    230AC @ 50Hz
       #        Output     :    +5 Volts/1 Amp
                                    +12 Volts / 150 mA

ii.        Stepper Motor Controller with Motor [VBMB - 013A]
       #        Driver provided for controlling one stepper motor
       #        Can control stepper motors ranging from 2Kg to 20Kg
       #        Provision for connecting external power supply of 6V,12V or  24V, Selectable by jumbers
       #        One 2Kg /12V Stepper Motor
       
50 Core cable
       #        All Address,data and control lines are terminated in a 50 Pin FRC OEN  make male connector to interface with VXT bus

iii.        Software for driving the stepper motor
       #        Full step resolution mode
       #        Half step resolution mode
       #        Milli step resolution mode








 
 
 
 
 
 
 
 
 
 
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